Notes
Slide Show
Outline
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Pfizer-REMP Biofluids BioBank
  • Diane Johnson, Craig Hines, and John Williams
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The Pfizer-REMP Biofluids BioBank
  • Drivers
    • Genomic revolution
      • Treating Human Disease – Research with Human Samples Is Critical
    • Personalized medicine
    • Increasing Importance of all new “-omics” technologies: Pharmacogenomics and Translational Biomarkers
      • Philosophically
      • Practically
    • High Risk and Cost External Sample Storage
    • New Drug Productivity - seamless access between the clinical environment and the discovery researcher


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The Pfizer-REMP Biofluids BioBank
  • Why store samples?
    • Clinical trials are expensive
    • Samples are collected for primary protocol end-points
    • Considerable sample “wasted” – maximize value of clinical data and sample use
    • Latent value in samples – both near and long-term
  • Biomarkers: Indicators of effects on
    • Target
      • Surrogate
    • Mechanism
    • Outcomes
      • Predictive
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Centralized Biomaterial Storage
  • Leverage Material Management CoE Experience
    • Centralized processing
    • Single point of contact for Receiving
    • Maximize capital equipment utilization
    • Optimal personnel deployment
    • Reliable distribution – Fed Ex
    • Biomaterial Experiments are planned in advance – modulates sample retrieval access rates
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Modular vs. Single Store
  • Modular –80ºC units commercially available
    • Capacity limited
    • Sample retrieval/consolidation not at –80ºC
    • Physically scalable but not economically  sound
  • Single Automated Store
    • Designed capacity
    • Samples at –80ºC+/- 5ºC for all processes
    • Integrates –20ºC storage for DNA
    • Economically sound investment
  • Appropriate challenge - fun


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The Pfizer-REMP Biofluids BioBank
  • REMP combination -20°/-80°C store
  • Storage of biological samples
    • -20°C – DNA
    • -80°C – blood, serum, plasma, urine, etc.
  • Single store – reduced ECU costs
  • Challenges
    • Temperature flux during tube picking
    • Condensation
    • Access rates
    • Migration/transition from legacy systems to REMP Store
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Design Constraints –20ºC Segment
  • DNA –20ºC, multiple use – multiple freeze/thaws
  • Two modes
    • Retrieve complete stock tube racks – produce required aliquot in same format


    • Cherry-pick selected DNA samples from multiple racks
      • Return stock tubes to original storage rack/location
      • Prevents storage rack fragmentation
      • Eliminates rack consolidation
      • Adds an acceptable overhead in processing  time



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Design Constraints –80ºC Segment
  • Conservative approach – long-term storage –80ºC
  • Single use tubes
  • All samples at –80ºC for all processes
  • Two modes
    • Retrieve complete stock tube racks – deliver
    • Cherry-pick selected Biofluid samples in desired format
      • Novel algorithm/storage to maintain access rates
      • Static rack footprint – decreased density over time
      • Rack consolidation is an option – internal order

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GBBASS Project Timeline
  • Global BioBank Automated Storage System (GBBASS) project initiated in September 2003
  • Contract signed June 2004
  • Partial FAT – Oberdiessbach April 2005
    • Proof - of- Concept
  • Assembled on site – SAT December 19/20, 2005
  • Building – December 2004 –July 2005


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Partial FAT Approach
  • Custom Freezers and Cooling
    •  LES (Luwa Environmental Specialties)
  • Standard REMP Store with modified robot grippers
  • New software and algorithms for –80ºC sample retrieval
  • REMP designed freezer door mechanisms
  •  “Proof-of-Concept FAT
    • Identified successful elements
    • Identified specific changes required
  • Reduced project timeline
  • Reduced costs for shipping and assembly
  • Well worth the risk
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The Pfizer-REMP Biofluids BioBank CoE – King’s Heights
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Sample Processing – King’s Heights
  • Semi-automated
    • Tecan workstations – custom applications
    • Electronic files loaded directly to Oracle Database
    • Global Biomaterial Management – (GBM)
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Biofluids BioBank Processing Lab
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Biofluids BioBank Processing Lab
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The Pfizer-REMP Biofluids BioBank CoE – Kings Heights
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The Pfizer-REMP Biofluids BioBank CoE – Kings Heights
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Biofluids BioBank Loading Plan
  • Replicates prepared during preceding year
    • DNA Stored at -20°C
    • Transferred via REMP insulated carts
    • No freezer to IOB condensation issues anticipated
    • Biofluids stored at–80°C
    • Transferred to REMP store on dry ice
    • Load single TRackP at a time to IOB




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REMP – Pfizer API
  • GBBASS application
    • Integrates Daedalus BTMTM , GBM, and Biofluids BioBank
    • Associates orders with specific robot aisles
  • Pfizer “aisle” loading for replicates
  • GBBASS transfers all replicate data to REMP API
  • REMP optimizes retrieval rate from –80ºC freezers using algorithm selected replicates
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Current Adventure Lessons
  • Understanding, tolerance, perseverance, clarity of purpose and humor essential with multiple vendors interacting
    • User requirements for IT demanding and frustrating
  • Align Business practices with systems feasibility and practicality
  • Prototype freezers require adaptability and flexibility in schedules
  • Leverage common global systems
    • REMP API, Pfizer GMMASS Application, Pfizer GCM Oracle, Pfizer GCM API, VPN Access, Servers and Firewalls

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Sample Management Application
  • Commercial Application - Daedalus Software Inc.
  • www.DaedalusSoftware.com
    • Biomaterial Tracking & Management (BTMTM) System
      • Core functionality used and specific components added for biofluids
      • Web based ordering
      • Storage locations user specified –multiple levels
      • Shipping and tracking functionality added
      • Full audit trail and chain-of-custody from receipt through laboratory processing and order fulfillment.

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Pfizer-REMP Biofluids BioBank Installation June 25
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Pfizer-REMP Biofluids BioBank Installation June 29
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Pfizer-REMP Biofluids BioBank Installation July 5
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Pfizer-REMP Biofluids BioBank Installation July 12
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Pfizer-REMP Biofluids BioBank Installation July 22
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Pfizer-REMP Biofluids BioBank Installation July 26
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Pfizer-REMP Biofluids BioBank Installation July 26
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Pfizer-REMP Biofluids BioBank Installation July 28
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Pfizer-REMP Biofluids BioBank Installation August 10
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Pfizer-REMP Biofluids BioBank Installation August 17
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Pfizer-REMP Biofluids BioBank Installation August 24
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Biofluids BioBank CoE – Kings Heights
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Pfizer-REMP Biofluids BioBank SAT I December 19, 2006

  • September – December 12, 2005
  • Software installation and testing
  • Robotic, shelf, and freezer alignment
  • On-site “FAT” December 13-16, 2005


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Fellow Adventurers